High Speed Radial Lead Component Insertion Machine RL132
RL132
Main Features
- In addition to high-speed insertion of 0.14 s/ component, operation rate is improved by adopting sequential component supply system
- High production by the electronic component lead chuck system and high-speed stable insertion by the component lead V-cut function are simultaneously realized
- Various operation modes are realized by the two-separate component supply unit (80-slot type only)
High speed radial lead component insertion machine for for high efficiency and high quality production with high-speed insertion of 0.14s/ component
This is a high-speed radial component insertion machine that achieves high productivity with the electronic component lead chuck system and the sequential component supply system.
RL132
Strengths and Features
High productivity
High speed insertion
Adoption of the component supply unit sequence system, the electronic component lead chuck system, and the height correction function by the AC servo of the pusher enable high-speed insertion at 0.14 s/component for large components with 3 or 4 pitch specifications in addition to conventional standard components with 2 pitch specifications.
Highly efficient production
The 80-slot type specification employs the dual- partitioned component supply method. It enables to select the operation mode( connection,preparation and exchange mode) according to the production mode, from mass production to low-volume production of a wide variety of products.The operation rate and productivity have been improved by reducing machine downtime when out of components or changeover. (Figure is an example of the exchange mode)
High reliability
Hole position offset function
Recognizing the positions of all the holes (two) in the insertion area, the machine corrects the component position based on the optimum insertion position calculated, ensuring reliable insertion.In addition, rotation correction and insertion pitch correction functions are also available to achieve a high insertion rate by high-precision positioning correction (XY, θ, W).
Stabilization of the insertion rate
By cutting the lead wire of the electronic component in a V-shape, it is easy to ride on the hole on the tip of the guide pin to stabilize the insertion rate.
Large-size PCB support
Large-size PCB support option
Large-size PCB support option allows hole recognition and insertion up to PCB size of Max.650 mm × 381 mm.
2 PCB transfer option
Two PCBs are carried into the XY table, and two PCBs are produced in one process.
2 PCB transfer option can decrease PCB loading time by half and increase productivity.
Main Specifications
| RL132 | |
|---|---|
| PCB dimensions (mm) | L 50 mm × W 50 mm ～ L 508 mm × W 381 mm |
| Max Speed | 0.14 s / component |
| No of components input | NM-EJR5A：40 NM-EJR6A：80 ( Connection mode ) , 40 + 40 ( Exchange mode ) |
| Applicable components | Pitch 2.5 / 5.0 mm ( standard ), 7.5 mm and 10 mm ( option ), Resistor , Electrolytic capacitor, Ceramic capacitor, LED, Transistor, Filter, Resistor network |