Support Items to Improve Quality
Proposals by Problems and Solutions
Solder printing quality improvement solutions
Achieving stable solder printing
Pre-bent high fill squeegee
- Metal squeegee improves solder refill performance
- Refillability exceeds urethane squeegees
- Easy installation and high durability with no skill required
Solder leak prevention block
- Prevents lateral solder leakage on metal masks
- Simple structure for easy installation and cleaning
- No need to adjust the gap with the metal mask thanks to the movable guide
Automatic solder feed
- Monitors solder amount and automatically feeds solder
- Enables long-term, continuous stable printing
- Reduces solder waste
Universal PCB support pins
- Enables granular adjustment of support pin position
- Allows printing simply standing on a conventional PCB support unit
- No need for a dedicated support block for each PCB
Solutions for electronic component mounting failure
Continue to improve and maintain mounting accuracy
LCR checker
- Automatic constant checking before mounting
- Prevents incorrect mounting due to check mistakes because workers do not intervene
- Reduces constant check man-hours
L/R mis-set check guide
- Useful for preventing component reels from being set incorrectly
- Easy to check for left/right reel mis-hangs, and prevents incorrect mounting
Pickup feeder modification kit
- Useful when the component pickup position is unstable due to large pocket size
- Stabilizes component orientation during component pickup
Dust reduction HEPA filter
- Prevents dust and dirt from entering machine
Reduces mounting defects and ensures quality - Especially useful in improving mounting misalignment and missing components
- Also limits machine problems caused by dust adhesion on the inside of nozzles and sliding parts
Soft tray pallets with flanges
- Prevents tray lifting and deformation when using soft trays
- Limits pickup mistakes and stabilizes component orientation
PCB support pins for small spaces
- Allows for flexible arrangements in accordance with space
- Limits PCB warpage and mounts components flatly
NPM head diagnosis
- Mounting machine performs automatic head diagnosis by itself
- Enables preventive maintenance through trend management
- Reduces the impact of head performance degradation on mounting quality
Feeder maintenance unit
- Provides automatic inspection, adjustment, and calibration of malfunctioning feeders
- Enables stable mounting thanks to the ability to monitor feeder status
- Reduces man-hours through automation and the need for skilled workers
Head maintenance unit
- Automatic nozzle holder attachment and detachment, cleaning, and inspection
- Routine maintenance of placement heads can be performed without the need for skilled workers
- Reduces man-hours due to short work time
Nozzle cleaning tool
- Quick and reliable cleaning of nozzles
- No knowledge nor high investment required
- Small size enables installation and storage anywhere
Nozzle storage case
- Protects against scratches and damage caused by nozzle collisions
- Damage to nozzles can lead directly to machine problems, and the expansion and contraction membrane guards against such damage