Welding Robot Systems WG4/G4

Welding Robot Systems

G4 series (WG4 / WGH4 / G4)

Further evolved welding performance and improved compatibility with peripheral devices

Overview

The G4 series is flagship models of welding robots.
These robots solve customer challenges through a variety of approaches, such as by providing further evolved weldability, ease of use, and safety.


TAWERS WG4 Standard model

WG4: Welding power source integrated type (TAWERS)

WGH4: High current welding power source integrated type (TAWERS)

G4: Welding power source separated type

Features

  • Reduces spatter by approximately 60% with the MTS-CO2 welding method (WG4)

  • Welding control optimization according to robot posture reduces cycle time (WG4 / WGH4 / G4)

  • The teach pendant equipped with a touch panel further improves ease of use (WG4 / WGH4 / G4)

  • Eliminating the need for an external step-down transformer reduces the man-hours required for setting up at sites outside Japan (WG4 / WGH4 / G4)

  • The conformance to the OPC UA standard facilitates integration with peripheral devices (WG4 / WGH4 / G4)

  • High current up to 500A, suitable for thick plates (WGH4)



Advanced welding method "AWP4"

AWP4(Active Wire Process 4) can be used with TAWERS (WG4) to improve productivity through low spatter and high-speed welding.

See datails

Assumed Customer Challenges

Assumed Customer Challenges

Spatter reduction

The MTS-CO2 welding method, which is the basic function of TAWERS, has significantly evolved, demonstrating its spatter reduction effects in the high-current range.

お客様の想定される課題2

Ease of use

The teach pendant equipped with a touch panel has enabled more intuitive and easier operation. Welding Navigation also allows easy condition setting.

お客様の想定される課題3

Welding defects

These models enable the analysis of welding results in a more detailed manner than conventional models. Users can expect enhanced welding quality through the in-depth analysis of welding results.

Features and Effects of WG4 / WGH4 / G4

Comparison of spatter generation between G4 and G3 controllers - MTS

The further evolution of the performance of the MTS-CO2 welding method contributes to reduced spatter (WG4)

  • Significantly improved weldability in the high current range of 200 A or higher
  • Reduces spatter by approximately 30% and 60% in the 200 A range and 260 A range, respectively, compared to WG3
  • No need to purchase optional products since these improvements can be achieved through the basic function of TAWERS
  • Improved weldability is highly effective for the visualization and reduction of welding defects

Tact time comparison of G4 and G3 controllers